Concept design of Full Chassis Ladder frame in Fusion 360

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Last updated on April 26, 2025 3:17 pm

Learn the basics of chassis ladder frame design in vehicle design with this project-based course. Gain a holistic understanding of the design process, from concept to details, for a full chassis frame. Topics covered include construction methods, design considerations, stiffness measurements, and design workflows. Perfect for design engineers in the automotive industry or engineering students looking to develop advanced skills. Start your journey towards advanced chassis design today.

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What you’ll learn

  • Basics of Chassis ladder frame design in vehicle design
  • Design methodology of chassis frame design from scratch
  • Complex Surface design CAD workflows for designing sheet metal brackets for chassis
  • Holistic understanding of how chassis is designed from concept to details

This is a project based course which takes you through the complete design process of a full chassis Frame for a SUV vehicle.

Section 1 consists of an introduction to some basic concepts related to chassis design and the design methodology associated with design of chassis frame in a vehicle development project

Topics covered :

  1. Vehicle construction – Body on frame vs monocoque (Unibody)  construction

  2. Construction of a typical ladder frame

  3. Design considerations

  4. Design methodology from concept to detail design

  5. primary design criteria which govern initial design

  6. What is Bending stiffness ? how is it measured and its practical importance

  7. What is torsional stiffness ? how is it measured and its practical importance

  8. How to improve stiffness locally with examples

  9. Design for durability and a logical process to follow with examples

  10. Converting vehicle specifications to Design specifications

  11. Developing the dimensions for side members

  12. Design Workflow of front suspension mounting cluster

  13. Design Workflow of Powertrain mounting cluster

  14. Design Workflow of Fuel tank mounting cluster

  15. Design Workflow of Rear suspension mount cluster

  16. Design workflow of Body mounting cluster

A deep dive into the world of chassis design with sheet metal components

Input files are provided which can be used to develop your own designs following the workflows.

The course is a one of a kind practical course which details the intricacies of design along with covering the holistic implications of various aspects .

Who this course is for:

  • Design engineers working in automotive industry
  • Engineering students looking for headstart to develop advanced skills

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    Concept design of Full Chassis Ladder frame in Fusion 360
    Concept design of Full Chassis Ladder frame in Fusion 360
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